What is a conveyor belt? 8 models and types of efficiency in the industry
In this article from Phoenix Makran Gulf, we will check what is the conveyor belt system or device, we will get to know the efficiency and types of this system. Stay with us.
What is a conveyor system or device?
A conveyor system is a fast and efficient mechanical handling device for automatically transporting loads and materials in an area. The system minimizes human error, reduces workplace hazards and lowers labor costs.
A conveyor system is a network of conveyors that moves objects from one operation to the next in the best possible way. There are many different types of conveyors, each performing different tasks. A conveyor is a mechanical piece of material handling equipment used to move materials between different points.
International definition: “a horizontal, inclined or vertical device for moving or carrying bulk materials, packages, objects in a direction predetermined by the design of the device”. And what sets conveyors apart from other types of material handling equipment is the fact that they move the product along a path “predetermined by the design of the machine.” This is also a feature that all types of conveyors have. Regardless of application, industry or non-industrial uses. Although many types of conveyors, especially those in sorting systems, can guide product in multiple directions, all of these directions are predetermined paths.
Conveyor systems also allow for fast and efficient transportation of a company’s materials and products, and can also move heavy items such as cars to the production line.
Where is the conveyor belt used?
- Material transportation and packaging industries
- Manufacturing industries
- Industrial sectors
- Retail and agriculture
- mine
- warehouses
- Construction
- Airports and shopping centers
What are the advantages of using a conveyor belt?
Conveyor systems save time when moving items from one location to another.
Inclined belts can automatically discharge material, eliminating the need to stand on the opposite side to receive parts.
Warehouse managers combine different types of conveyors to ensure their operations are as efficient as possible.
Conveyor systems save time when moving items from one location to another.
They can be used to optimize the efficiency of the facility.
They are useful for helping to move bulky or heavy items from one place to another.
The main components of the conveyor belt
Most conveyors consist of three main components, a frame or belt support, a drive or roller, and a drum or pulley.
Types of conveyors
1- Gravity conveyors
Gravity conveyors are a set of roller or skate conveyors, but without a motor. Instead, they carry the load by using weight to move down an incline. But the product must be moved manually in these cases. These conveyors are best for heavier objects with smooth surfaces.
2- belt conveyor (conveyor belt)
If you’ve seen airport workers loading luggage onto a plane, you’ve seen a conveyor belt in place. Conveyor belts are what most people think of when talking about conveyor belts, mostly because they are widely used in public places. They are driven by a motor that jerks two pulleys enclosed in a continuous loop belt and are often used to carry items up or down. Due to being wavy, they can move objects without fear of sliding.
3- Motorized roller conveyor (MDR).
Traditional conveyor systems are driven by motors and gearboxes that control the entire transmission surface. However, MDR conveyors are powered by separate motors located within the rollers themselves. They usually consist of a number of rollers where a motor in each area drives the surrounding carrier rollers. This system is less noisy and safer than traditional conveyor systems. It can also operate on demand, reducing energy consumption and increasing power savings.
See also: Investigating the quality of the industrial workshop and its factors
4- sorting conveyor
Sorting involves identifying items on a conveyor system and directing them to the appropriate locations. There are several types of sorting conveyors that can do this by interacting with software to scan items and direct them to their correct location.
5- Accumulation conveyor belt
In modern technology, speed is an important factor. To improve the operational capacity of this conveyor belt, it has the ability to move with the ability of queuing and the proper distance between stations.
6- Hanging trolley conveyor belt system
One of the parts of the warehouse that is often wasted is the upper space. Trolley conveyors optimize space by transporting and storing heavy items or hanging above areas. They can be used for a variety of functions including assembly line processes or assembly and transportation.
7- Conveyor selection and passage
Pick and Pas conveyors are used in pick modules that are long or multi-level. Also known as an area routing conveyor system, these conveyors allow cartons or items to be intelligently moved to specific areas through a picking system.
This dequeues items and immediately directs them to their next destination. This reduces the time of workers to collect containers for the purposes usually of agriculture and increases their productivity. A smart routing alternative to pick-and-pass operations is to move each carton or chip sequentially through each zone, regardless of whether an activity is required. This can dramatically increase the amount of conveyor, labor and space required.
8. Empty Corrugated Conveyor (ECC) Systems.
These conveyors, also known as “waste conveyors”, are designed to move empty strips from loading and/or packaging areas to a designated collection point. The aim of this system is to reduce the time spent on waste collection. This ensures that operators continue to perform their primary duties instead of wasting time collecting waste. It also makes recycling easier and more affordable by reducing waste.
How to choose the right conveyor?
The conveyor manufacturer will help you determine the right conveyors for your next conveyor system. To do this, they collect information about your product, process and facilities.
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